Supplier HIPS 470
Supplier HIPS 470 (High Impact Polystyrene) is a specialized polymer that plays a crucial role in the manufacturing of household appliances. Notably, it is preferre due to its superior mechanical properties, ease of processing, and cost-effectiveness. Furthermore, the combination of impact resistance, thermal stability, and surface finish makes it a staple material for a variety of household applications. In this comprehensive analysis, we will explore the composition, properties, applications, advantages, and environmental considerations in the household appliance industry.
Supplier HIPS 470 Composition and Structure
HIPS 470 is a modified version of polystyrene (PS) that incorporates polybutadiene rubber to enhance its toughness. Consequently, this rubber modification significantly improves impact resistance compared to general-purpose polystyrene (GPPS). The composition consists of:
- Polystyrene (PS) – Provides rigidity and ease of processing.
- Polybutadiene Rubber – Enhances toughness and impact resistance.
- Additives – Includes stabilizers, colorants, and processing aids to improve performance.
Supplier HIPS 470 As a result, the rubber particles are finely dispersed within the polystyrene matrix, creating a microstructure that absorbs impact energy and prevents brittle fracture. This ultimately results in a polymer that is both durable and easy to mold into various appliance components.
Key Properties of HIPS 470
1. Impact Resistance
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- HIPS 470 exhibits significantly higher impact resistance compared to GPPS. In particular, the material can absorb shocks and resist cracking, making it ideal for household appliances that undergo frequent handling and potential drops. Moreover, the rubber modification ensures that HIPS 470 retains its toughness even at lower temperatures.
2. Thermal Stability
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- HIPS 470 offers moderate thermal stability, allowing it to withstand operating temperatures of up to 100°C. Consequently, this makes it suitable for appliances such as refrigerators, microwave oven components, and washing machine parts. Additionally, it maintains its structural integrity without warping or degrading under moderate heat exposure.
3. Dimensional Stability
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- The material exhibits excellent dimensional stability, ensuring that molded parts retain their shape over time. As a result, it resists shrinkage and warping, which is crucial for precision components in appliances. Similarly, the consistency in dimensions ensures seamless integration with other appliance parts.
4. Surface Finish and Printability
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- HIPS 470 offers a smooth and glossy surface finish, enhancing the aesthetic appeal of appliances. Moreover, it supports easy printing and decoration, allowing manufacturers to add branding, patterns, and labels. Furthermore, the material can be easily colored and customized to meet design requirements.
5. Chemical Resistance
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- resistant to many household chemicals, including detergents, mild acids, and cleaning agents. Because of this, it ensures longevity for appliance components that come into contact with cleaning solutions and food substances. Additionally, the material does not degrade or lose its structural integrity when exposed to typical household chemicals.
Applications in Household Appliances
Supplier HIPS 470 is extensively used in various household appliances due to its advantageous properties. Below are some of the most common applications:
1. Refrigerator Liners
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- HIPS 470 is a preferred material for refrigerator inner liners due to its impact resistance and chemical stability. Consequently, it provides a smooth, easy-to-clean surface that resists moisture and temperature variations. Furthermore, the durability ensures that refrigerator interiors maintain their integrity over years of usage.
2. Washing Machine Components
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- Washing machine panels and internal parts benefit from the material’s moisture resistance and durability. Additionally, the surface properties of HIPS 470 allow for easy maintenance and cleaning. Moreover, it is used in control panels, housing, and drum covers where impact resistance is essential.
3. Vacuum Cleaner Housings
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- The robust nature makes it ideal for vacuum cleaner casings, protecting internal components from impacts and falls. Similarly, it provides an aesthetically pleasing finish that enhances consumer appeal. Furthermore, the material’s lightweight nature contributes to the overall portability of vacuum cleaners.
4. Microwave Oven Parts
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- HIPS 470 is used in non-heat-exposed microwave components such as trays, knobs, and control panels. Additionally, its ability to maintain dimensional stability ensures precision in microwave door fittings and panel designs. Furthermore, the smooth surface allows for easy cleaning and resistance to food stains.
5. Coffee Makers and Blenders
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- The material is commonly used in the structural components of coffee makers and blenders due to its impact resistance and ease of molding. Moreover, it supports intricate designs and seamless integration of different parts. Additionally, the chemical resistance ensures durability against exposure to coffee, water, and cleaning agents.
Advantages of HIPS 470 Over Other Polymers
Supplier HIPS 470 is often compared with other thermoplastics such as ABS, PP, and GPPS. Below is a comparison highlighting its benefits:
Compared versus ABS
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- more cost-effective while still providing adequate impact resistance. Additionally, ABS has higher heat resistance but is more expensive to manufacture.
Compare to PP
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- Polypropylene (PP) has better chemical resistance, offers superior rigidity and printability. Moreover, HIPS 470 is easier to mold into precise shapes compared to PP.
Compare with GPPS
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- General-purpose polystyrene (GPPS) is brittle, whereas HIPS 470 provides enhanced toughness. Consequently, it is preferred for applications requiring impact resistance and durability.
Processing Methods for HIPS 470
Supplier HIPS 470 can be processed using various standard plastic manufacturing techniques. These include:
1. Injection Molding
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- Used to create complex shapes with high precision. Moreover, it provides excellent repeatability and surface finish. Consequently, it is commonly used for producing appliance housings and control panels.
2. Thermoforming
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- Ideal for manufacturing large appliance components such as refrigerator liners. Additionally, it ensures uniform thickness and durability. Furthermore, it allows for efficient mass production.
3. Extrusion
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- Used for producing sheets and profiles that further processe. Consequently, it offers high efficiency and consistent quality. Moreover, it is commonly use in the manufacturing of vacuum cleaner housings and washing machine panels.
Environmental Considerations and Recycling
Supplier HIPS 470 is a recyclable material, making it an environmentally responsible choice for manufacturers. Below are key environmental aspects:
Recycling Process
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- Post-consumer HIPS products reprocesse and reused in new applications. Moreover, mechanical recycling methods are commonly used to recover usable polymer without compromising quality.
Sustainability Initiatives
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- Many manufacturers incorporate recycle HIPS into new products to reduce plastic waste. Additionally, research is ongoing into bio-based alternatives to further improve sustainability.
PT. Samiraschem Indonesia is Reliable Supplier HIPS 470 with High Quality Product and Good Price. We are Serving and Delivered Area such Jakarta Bandung Semarang Jogja Surabaya Medan and Batam
HIPS 470 is a versatile and cost-effective polymer that plays a critical role in the household appliance industry. Consequently, its combination of impact resistance, thermal stability, and aesthetic appeal makes it ideal for applications ranging from refrigerator liners to washing machine panels. Furthermore, its recyclability ensures that it remains a valuable material for future appliance manufacturing. As sustainability becomes a growing concern, continued advancements in HIPS recycling and alternative formulations will further enhance its role in modern household appliances.